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Emulsified Asphalt Colloid Mill

Emulsified asphalt colloid mill is a cost-effective, multi-purpose emulsified asphalt colloid mill developed by Top Machineries Company according to the needs of users. The mill adopts a 6+5 multi-stage homogenizing tooth structure and a 37kW high-power direct-connected motor, which can meet the production of various emulsified asphalts. The structure is simple, convenient and practical.

This mill is a dynamic colloid mill composed of multi-stage rotor/stator homogenizing gears. The rotor and stator are radially slotted. The shear gap between each tooth is less than 1mm. Due to the tooth-shaped homogenization design, it has extremely high shearing efficiency and conveying capacity, and the output can reach 10t/h.

When the liquid passes through the emulsified asphalt colloid mill, it undergoes the following physical processes:

1. Subject to multi-stage hydraulic high shear action

2. Subject to high-frequency vibrations

3. Subject to strong micro-unit homogenization

4. Increased pressure

Emulsified asphalt colloid mill characteristics

  • High-precision design and accurate material selection guarantee higher reliability and practicality. Using the latest SS329 duplex stainless steel material, maximum tooth tool life can be guaranteed even in high corrosion and wear product processes.
  • The stator injection structure allows the fluid divided into small streams to be directly injected into the shearing and mixing homogenization area, ensuring the best homogenization effect.
  • Multi-stage homogenization process reduces energy consumption.
  • A closed system prevents contamination or loss of media.
  • The axially symmetrical design allows that once worn, it can be rotated in the opposite direction and another pair of tooth surfaces can be used for work, which is very important for extending service life.
  • Its pumping capacity can replace a transfer pump, thereby eliminating the need for a transfer pump.
  • Rotor flush function: the benefit of this feature is that it flushes the back of the rotor, thus ensuring the entire gear is clean.
  • Thermal oil jacket is used for heating to ensure rapid production.

Description

Technical Parameters:

Model TOPM-10
Capacity 10t/h
Inlet Flange Size DN65
Outlet Flange Size DN50
Rotating Speed 3000 rpm
Motor Power 37kW
Motor Voltage 415V 50HZ
Transfer Method Direct Shaft
Seal Machinery Seal
Gear Plate Material Duplex stainless steel
Tooth Shape Tooth shearing, 5+6 rows of teeth
Heating Method Thermal oil

 

Instructions for use:

Before use, preheat the grinding head with hot water at 70℃~80℃ for 10 minutes. After the grinding head is preheated, add the emulsifier aqueous solution. After the machine is started, the heated asphalt is added, and the emulsified asphalt sample is released after cyclic emulsification for 2 minutes. After emulsification is completed, clean the mill with clean water.

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